Syringe Injection Molding Machine
The DKM syringe specialized injection molding machine features electric pre-molding, electric injection, electric mold opening and closing, and electric ejector systems. This all-electric injection molding machine enhances the accuracy and stability of the injection process. Additionally, the lubrication system is fully enclosed and optimized to prevent pollution of the workshop environment by the machine’s lubrication system.
DKM all-electric injection machine is equipped with high-driven servo motors system and designed for high precision and clean injection molding in the medical field. Syringe products typically have thin walls and demand high injection accuracy for each mold cavity. The all-electric machine is particularly suitable for syringe production, achieving a repetitive positioning accuracy of ≤ 0.01mm. This level of precision effectively ensures the good quality and production stability of syringe products.
Why Choose DKM Syringe Machine
In syringe production lines, the injection molding is the first and most critical step of the overall production process. The quality of molded components-such as the barrel, plunger, cap, and hub-directly determines the quality of the finished syringe. If the molded component is defective in this initial injection molding stage, all subsequent efforts are futile. Therefore, it is essential to get qualified molded components to ensure the qualified finished syringes. The injection molding machines are required to fulfill the following performance requirements.
Medical disposable syringesmust maintain precise standards during production. All-electric machines can ensure the accurate injection volume for each shot. Both of underfilling and overfilling shall be strictly avoided. If the injection volume is insufficient, then the product is not qualified. If the injection volume is more than the set one, there will be flashing, which is very risky and harmful to human body. DKM syringe injection molding machine, repeat injection accuracy tolerance is ≤ 0.5 ‰.
TheDKM syringe injection molding machines features of high-speed injection capacity, allowing molten PP to fill the mold cavity very quick and cool uniformly. This ensures balanced shrinkage and balanced stress distribution throughout the molded plastic parts, With the high-speed injection system, the cavity can be completely filled in nearly 1 second, significantly reducing injection and cooling times-better ensuring the production efficien
The DKM syringe injection molding machine features high-speed mold opening and closing, which helps reduce the overall molding cycle time and directly improves production efficiency. However, high-speed movements generate greater inertia, making it critical to ensure consistent mold positioning and uniform clamping force with every shot.
To protect high precision molds like syringe molds, the DKM syringe injection machine ensures stable and consistent clamping force with every shot, providing reliable support for precision molding.
Medical injection molding requires a class 100,000 or higher cleanroom environment. Our all-electric machine is designed without hydraulic system and features a fully enclosed, elft-lubricating mechanism. The system avoids the risk of oil leakage, ensuring compliance with the strict cleanliness standard of the modern medical manufacturing workshop.
DKM team offers global on-site support and 24/7 online technical assistance. Backed by decades of experience in injection molding projects, our team provides comprehensive technical guidance — from injection molding machines to mold and injection molding parameters. DKM team ensures timely support, minimizes downtime, and guarantees efficient and stable production for customers.
DKM Syringe Production Line Case Studies
| Client Region | Syringe Type | Syringe Barrel Mold Cavity Nr. | Recommended Injection Molding Machine | Cycle Time | Daily Output (20pcs/h) |
|---|---|---|---|---|---|
| Mexico Client A | 3ml Luer Slip Disposable Syringe | 48 Cavities, Full Hot Runner | DKM 230MED | 10s | ≈345600 |
| Italy Client B | 10ml Luer Slip Disposable Syringe | 32 Cavities, Semi-Hot Runner | DKM 300MED | 15s | ≈153600 |
| Afghanistan Client C | 5ml Luer Lock Disposable Syringe | 48 Cavities, Semi-Hot Runner | DKM 230MED | 13s | ≈265850 |
