Disposable Syringe Production Line
DKM is a Chinese leading manufacturer of fully-automated and turnkey disposable syringe production lines. Our production line solutions include medical high precision molds, injection molding machines, syringe printing machines, syringe assembling machines, syringe packaging machines, and syringe sterilizing equipment. Focusing on improving production line performance and product quality, we have successfully provided more than 20 turnkey syringe projects for different countries such as Russia, Uzbekistan, Mexico, and so on.
Production Process
- STEP 1 Raw Material Preparation
Take PP (polypropylene) as the raw material and feed it into the FE Series Medical Plastic Machine.
- STEP 2 Injection Molding
Through this machine, the Plunger and Barrel are respectively molded.
- STEP 3 Barrel Printing
The Barrel is fed into the Printing Machine to obtain the Printed Barrel.
- STEP 4 Assembly
The Plunger, Printed Barrel, together with the Needle part, and Gasket, are assembled in the Assembly Machine to get the Syringe.
- STEP 5 Packaging
The Syringe is sent to the Blister Packaging Machine, and is packaged with Film and Paper to form the Blister Packed product. Then, Outer Packing is carried out.
- STEP 6 Sterilization
Undergo sterilization treatment in the EO Sterilizer (ethylene oxide sterilizer).
- STEP 7 Market Release
The final product enters the Market.
Syringe Injection Molding System
DKM has been focusing on the research and development of syringe injection molding lines for over decades years, accumulating much technical experience. This expertise enables us to provide one-stop, comprehensive solutions for the construction of automated and intelligent factories for medical syringes worldwide.
Syringe Injection Molding Machine
DKM Syringe specialized injection molding machine is an all-electric injection molding machine, with electric pre-plasticizing, electric injection, electric mold opening and closing and electric ejector system to improve the injection accuracy and stability. The lubrication system of the machine is fully closed and optimized to avoid the oil pollution to the workshop enviromment.
Syringe Molds
The syringe line is powered by SINO Mould. SINO Mould has over 20 years of experience in the R&D and manufacturing of disposable syringe molds. The syringe mold series includes barrel molds, plunger molds, and needle hub & cap molds.
Syringe Automatic Quality Inspection System (optional)
The modern production of disposable syringes requires automated quality inspection throughout the entire production process. DKM can provide high-precision injection molding products, with essentially no defects in the molded syringe parts. However, we still need to avoid the possibility of defects arising from issues with injection parameters or prolonged use without proper maintenance on the molds. It would be a big issue if those defective products go to the next process.
Centralized Material Supply System for Syringe Injection Molding
The centralized material system provides stable and efficient raw material delivery for the whole medical workshop, and the system unifies the raw material processing to guarantee the high yield rate of the products from the beginning. Closed pipeline conveying maximizes the cleanliness of raw materials.
Centralized Gas Supply System for Syringe Injection Molding
The centralized air supply system uses a unified configuration of air compressors and air tanks to ensure a stable supply of air required for production. Meanwhile, it uses centralized management of air supply and pressure regulation to improve the efficiency of air supply. It is a core guarantee for the high-quality operation of a modernized clean medical workshop.
Centralized Water Supply System for Syringe Injection Molding
The centralized water supply system provides stable cooling water for injection machines, molds, etc. It also shortens the production cycle, increases the production capacity, and accurately controls the water temperature and water flow, so that the workshop can operate efficiently with constant temperature and humidity. With a piping integrated layout, the maintenance for the system is more stable and simple.
Other Auxilaries
In addition to the necessary injection molding machines, molds and auxiliary integrated equipment, the syringe production line can be equipped with optional robot and conveyor. To reduce project start-up costs, you can choose to have your products automatically de-molded and dropped from the mold, as our machines and molds are all clean.
Syringe Printing Machine
The syringe printing machine is used for precise the printing of graduated lines on the surface of barrels. There are different printing process options available to meet your different output needs.
Syringe Assembly Machines
Syringe assembly machine realizes the automatic assembly of barrels, plungers, gaskets and the needle parts. It can be equipped with inspection system to ensure the product quality during the production process. The equipment is well-suited for high-speed mass production.
Syringe Packaging Machine
The syringe packaging machine realizes automated syringe packaging and sealing. Commonly used blister packaging, paper-plastic packaging, etc., to ensure accurate counting and packaging of products, and also be suitable for ethylene oxide sterilization solution to meet the medical packaging standards.
Syringe Sterilization Equipment
Sterilization of syringes typically employs either ethylene oxide (EO) sterilization technology or steam sterilization. Our EO equipment precisely regulates temperature, humidity, and gas concentration to ensure effective and stable sterilization.
Medical Cleanroom Setup Support
For Class II medical devices such as syringes, its production workshop must meet the Class 100,000 cleanliness standard. DKM’s team provides customized medical workshop construction solutions according to customers’ needs and the market requirements. From workshop layout planning, raw material arrangement, equipment supply, quality control system, engineer support, etc., DKM provides comprehensive guidance to assist customers to build GMP-compliant medical production workshops.
