Syringe Automatic Quality Inspection System

The modern production of disposable syringes requires automated quality inspection throughout the entire production process. DKM can provide high-precision injection molding products, with essentially no defects in the molded syringe parts. However, we still need to avoid the possibility of defects arising from issues with injection parameters or prolonged use without proper maintenance on the molds. It would be a big issue if those defective products go to the next process.

Therefore, DKM suggests client could use our intelligent optical vision inspection equipment to ensure high quality and high efficiency.

Detection Cores of Syringe Line Visual Inspection Equipment

For high-precision medical products as syringes, which require extreme high requirements on the dimensions and the appearance quality. The detection system can identify the substandard products quickly and remove them, meeting the stringent quality standards of the pharmaceutical industry.

Dimension Detection

Equipped with a high-resolution industrial camera, it provides 360° coverage with no blind spots, accurately capturing the dimensions of critical areas.

Appearance Detection

Through high-speed image acquisition and intelligent algorithms, the following defects can be detected and removed:

Deformation
Flash
Incomplete product
Flow marks, scratches
Black spots
Uneven printing
Incomplete ink printing

Assembly Inspection and Functional Testing

Except dimensional and appearance detections, a complete syringe must undergo assembly and packaging testing. Our visual detection system can be applied to the assembly process as well as the final product inspection after assembly is complete.

During the assembly stage, the inspection system can monitor the assembly of barrels, plungers, gaskets, needle parts in real-time 24/7 to ensure proper assembly and detect any missing parts or misalignments. This avoids human misjudgments, efficiently replacing traditional manual random inspection and significantly improving product yield rates.