DKM-2800TP Complete Injection Molding System for Large Automotive Parts
With advancements in plastic technology and injection molding techniques, automotive plastic components have become essential across multiple applications:
Interior Components
Dashboard panels, door trims, center consoles, seat armrests, storage compartments
Exterior Components
Bumpers, grilles, mirror housings, wheel arches, side skirts
Functional Parts
Fuel system components (tanks, pipes), intake manifolds, cooling fans, sensor housings
Structural Components
Front-end modules, door modules, seat frames, EV battery enclosures
DKM Automotive Industry Leadership
With decades of expertise in automotive injection molding solutions, DKM has delivered complete bumper production systems to manufacturers in Russia, Chile, Egypt, and beyond. As a trusted partner to global automotive leaders including Geely, Toyota, and Chery, we present our flagship DKM2800TP system through a detailed bumper production case study.
DKM2800TP Technical Specifications
lLarger mold space capacity vs. traditional three-platen machines (compatible with extra-long molds)
l30% reduced floor space occupation
lEnhanced production facility utilization
l±0.5mm positioning accuracy
lPrecise mold parting surface alignment for large-scale tooling
l30% energy reduction compared to conventional hydraulic systems
lClosed-loop control of injection pressure/speed
lMaterial waste reduction through precision metering
lReal-time production monitoring (temperature/pressure)
lAI-powered process parameter optimization
lPredictive maintenance alerts
lFirst-pass yield >98%
lSupports complex bumper structures (e.g., side wing airflow channels)
lProgrammable core activation timing
lSynchronized sliding mold actions
lProgrammable stroke adjustment (0-500mm)
lPrevents ejection marks or cracks
lUniversal compatibility with diverse mold designs
l4 synchronized hydraulic cylinders ensure uniform clamping force distribution
Core Advantages of DKM2800TP Bumper Line
- High-Speed Production.
The rapid mold opening and closing design (mold opening speed ≤ 8 seconds) combined with an automated production line can increase production capacity by 20% to 30% compared to traditional machines.
- Eco-Compatible Processing
It is compatible with recycled plastics (such as modified recycled PP), which helps reduce raw material costs and lower carbon emissions.
- Premium Surface Quality
The high clamping force (2,800 tons) ensures uniform cavity pressure, reducing defects such as flash and sink marks, and achieving a surface finish of Ra 0.8 μm.
- Advanced Cooling Technology
The mold cooling system has been optimized (e.g., with conformal cooling channels), shortening cooling time and enhancing product dimensional stability.
- Mass Production Capacity
With a molding cycle of less than or equal to 90 seconds, the annual production capacity of automotive bumpers can exceed 600,000 units.
Industry Outlook
Injection molding technology has significant advantages in the field of auto parts, such as high efficiency, light weight and low cost, and has become one of the core processes of modern automobile manufacturing. With the progress of material science, intelligent technology and green manufacturing, injection molding technology will further promote the automotive industry to the direction of lightweight, intelligent and sustainable development.
