Capping & Tray‑Loading Machine for Vacuum Blood Collection Tube
The automatic vacuuming, capping and tray-packing integrated machine for vacuum blood collection tubes breaks through traditional production bottlenecks with full-process automated design. It provides efficient, precise and flexible integrated solutions for blood collection consumable enterprises, helping them seize opportunities amid centralized procurement pressure and high-end transformation.
Integrated Capping & Tray‑Loading Machine Core Advantages
The equipment deeply integrates three core processes: vacuuming, capping and automatic tray-packing, realizing seamless connection from test tube pretreatment to finished product tray-packing. It greatly reduces errors and losses caused by manual intervention, conforming to the trend of industrial intelligent upgrading.
○ Precise Negative Pressure Control
Equipped with a high-precision negative pressure system, it automatically forms a stable negative pressure inside the test tube after the test tube mold is sent into the closed vacuum chamber. The vacuum value features high precision and stability, supports multiple adjustable settings and is compatible with blood collection tubes ranging from 1ml to 10ml. It avoids the risks of sample hemolysis and detection failure caused by vacuum degree problems from the source, and strictly complies with the key indicator control requirements of NMPA.
○ Automated Closed-Loop Operation
Adopting an integrated process design, it completes capping automatically without manual transfer, ensuring tight sealing and no risk of leakage or falling off. The manipulator with vacuum suction heads accurately picks and tray-packs the test tubes with gentle movements, greatly reducing the breakage rate. Compared with semi-automatic equipment, it can significantly improve production capacity, helping enterprises achieve large-scale mass production and reduce centralized procurement costs.
○ Humanized Operation Design
Equipped with a high-definition human-machine interface (HMI), it features simple and intuitive operation logic. Operators can quickly get started after simple training, without needing specialized technical expertise, greatly reducing human training costs. The real-time visualization of equipment operation status and automatic fault alarm facilitate quick troubleshooting and maintenance, ensuring continuous and stable operation of the production line, and solving the pain point of difficult operation and maintenance of automated equipment for small and medium-sized enterprises.
○ Customized Tray-Packing Adaptation
Suitable for multiple production scenarios, it can be customized into vertical and inclined tray-packing models on demand (optimized design based on differences in tray structures). It is compatible with 75mm and 100mm mainstream blood collection tubes and supporting foam trays, flexibly adapting to mass production and customized needs, meeting diverse clinical requirements and improving market adaptability.
Integrated Capping & Tray‑Loading Machine Application
This product is suitable for disposable vacuum blood collection tube enterprises, medical consumable factories and in vitro diagnostic (IVD) capacity upgrading projects, especially for large-scale production lines requiring efficient mass production and strict quality control. Through automated precise control, it responds to centralized procurement pressure, achieves cost reduction, efficiency improvement and quality upgrading, supports the production of high-end blood collection tubes, and helps enterprises enhance core competitiveness in the process of domestic substitution.
